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3-stage Homogenizer Mixing Pump for Ice Cream

The sealing of ice cream homogenizer can be either double face or single face according to the  properties of the processed materials. It also can have heating insulation or cooling device if required by the users.
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3-stage Homogenizer Mixing Pump for Ice Cream


Product introduction


Bonve homogenizer mixing pump for ice cream is an efficient type machine with mixing, dispersion, breaking, dissolution, refinery, homogenization, emulsifying and pumping. The machine can greatly simplify the traditional productions and upgrade the production efficiency and product quality.

Except ice cream application, it is acknowledged to be used in petrochemical, refinery chemisry, consumer chemicals, biology pharmaceutics, foods processing, paper-paper, environmental protection, paint and so on.


Application for ice cream

There are many stabilizers and emulsifiers in ice cream. Bonve ice cream homogenizer mixing pump can successfully disperse and hydrate stabilizers and emulsifiers because it meets the following process requirements:


  • The powder/liquid mixing system is fast enough to incorporate the powder and disperse it into the mixture.
  • Stabilizers/emulsifiers tend to cling when added to the base fluid, so the mixer must be able to break these down.
  • The stabilizer/emulsifier must also be reduced to the smallest particle size possible to maximize yield. Some products will not "activate" unless the granularity is sufficiently reduced.



Working Principle


The main parts are stators and rotors. At centrifugal and fluid forces created by high running of the rotors, the stators exercise on the materials with strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent. The processed materials (solid, fluid and gas phase) are quickly refined, homogenized, dis-aggregated and emulsified. The repeat of this process can result in stable and high-quality products.




Product line: FHM1 and FHM3 series


Bonve homogenizer mixing pumps for ice cream are mainly devided into 3 series based on different numbers of rotor and stator, working types.


FHM1 series with single stage rotor and stator

FHM1 series is equipped with one set multi-layer stator and rotor. Required to be used in the cyclic processing of medium and small batch production. For short distance transmission, homogeneous and emulsion.

FHM3 series with three stage rotors and stators

FHM3 series is an extension of the FHM1 and FHM2 series. The working chamber is composed of three-stage rotor and stator. For applications that require greater and quicker homogenizing and emulsifying, FHM3 is used. It can be used in the cyclic proces sing of medium and large-scale production.




Main technical parameters:


Model(FHM1 series)

Electrical Power

(kW)

Rotation Speed

(r/min)

Capacity

(m3/h)

Discharge pressure

(Mpa)

Diameter of inlet/outlet

FHM1/100

2.2

2900

0-3

0-0.05

DN40/40

FHM1/120

4

2900

0-4

0-0.1

DN40/40

FHM1/140

5.5

2900

0-5

0-0.15

DN50/40

FHM1/165

7.5

2900

0-8

0-0.15

DN50/40

FHM1/185

15

2900

0-15

0-0.15

DN65/50

FHM1/200

22

2900

0-20

0-0.15

DN80/65

FHM1/220
30
2900 0-30 0-0.15 DN80/65

FHM1/240

37

2900

0-50

0-0.2

DN100/80


Model(FHM2 series)

Electrical Power

(Kw)

Rotation Speed

(r/min)

Flow rate

(m3/h)

Discharge pressure

(Mpa)

Diameter of inlet/outlet

FHM2/1003

3

2900

0-3

0-0.05

DN40/40

FHM2/120

5.5

2900

0-4

0-0.1

DN40/40

FHM2/140

7.5

2900

0-5

0-0.1

DN50/40

FHM2/165

11

2900

0-10

0-0.15

DN50/40

FHM2/185

22

2900

0-15

0-0.15

DN65/50

FHM2/200

30

2900

0-20

0-0.15

DN80/65

FHM2/220

37

2900

0-30

0-0.15

DN80/65

FHM2/240
45 2900
0-50 0-0.2 DN100/80



Model(FHM3 series)

Electrical Power

(Kw)

Rotation Speed

(r/min)

Flow rate

(m3/h)

Discharge pressure

(Mpa)

Diameter of inlet/outlet

FHM3/100

5.5

2900

0-3

0.1

DN40/40

FHM3/120

7.5

2900

0-4

0.15

DN40/40

FHM3/140

11

2900

0-5

0.2

DN50/40

FHM3/165

18.5

2900

0-10

0.3

DN50/40

FHM3/185

30

2900

0-20

0.4

DN65/50

FHM3/200

45

2900

0-30

0.5

DN80/65

FHM3/220


55

2900

0-40

0.5

DN80/65

FHM3/240 90 2900 0-60
0.6
DN100/80


Remarks:

1. Above dates are tested by water. For product with poor liquidity or require a higher discharge pressure, Bonve lobe pump is advised to be installed before the homogenizer for transferring.

2. Port size can be changed as needed. Flange connection as starndard, clamp and thread as optional.

3. Motor matched is Siemens, ABB or equivalent brand. Normal type with 3ph/380V/50Hz as standard.

4. MOC: SS316 as standard, SS304, 316L and others as optional.  150°C (302°F) anti-heat seal.

5. Bonve reserves the right to change specifications without prior notification.



Applications




Working process


For various processes, different equipment is used to match and optimize the combination, so that the system achieves the best working effect. The common process flow diagram is as follows:




Selection Guideline


Your industry/application

 

 Processed medium’s name

 

 Medium’s feature

 Sanitary (     ) Corrosive (     ) Poisonous (     )

 Medium’s proportion

 Liquid % ____   Density____  Viscosity____ PH value____  

 Solid %  ____   Solid size ____

 Processing requirement

 Mixing dissolving    (     )          Dispersed suspension         (     )

 Emulsification          (     )          Homogeneity                      (     )

 Reaction                    (     )          Powder liquid mixing         (     )

 Working type

 Continuous circulation work (     )    Continuous non-circulation work (     

 Batch type                              (     )

 Working temperature

 

 Particle size

 Before processing    _______

 After processing  ________

 Handling capacity required

 

 Delivery head/pressure required

 

 Vessel’s dimension

 

 Existing pipe size and connection type

 

 The existing process equipment and the existing problems



About us


BONVE is a Chinese leading manufacturer in ROTARY LOBE PUMPS and HOMOGENIZER PUMPS. Providing its customers with customized pumping and mixing solutions and solving their problems during the production.

Bonve pumps and mixers are widely used in food, dairy, beverages, chemical, pulp&paper, soaps & detergents, pharmaceuticals, pesticide, coatings etc. By 2020, Bonve served 4000+ customers in various industries and 50000+ pumps running in the worldwide.

Time and again companies specify Bonve Pumps as the "standard" equipment for their manufacturing processes. We are looking forward to be partner with you.



Contact us


We welcome you to contact us for a pump solution if have any demand.  

Contact person: Mrs. Cathy

Tel: +86-574-87769810 Fax: +86-574-62962898

Mobile/Whatsapp/Wechat: +86 13616639068

Email: trade@bonvepumps.com

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HUATAI BONVE PUMPS CO.,LTD

When you choose a Bonve pump, you not only get the pump, but you also get the advantage of Bonve's engineering expertise and years of application knowledge in your industry.

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